Course Details

Objective

By the end of this course, participants will be able to:

• Gain a solid understanding of the fundamental principles and terminology used in process engineering.
• Understand the key components of industrial processes and how they are interrelated.
• Learn the role of process engineers in designing, optimizing, and maintaining industrial processes.
• Develop the ability to communicate effectively with process engineers and understand technical discussions.
• Apply basic process engineering concepts to improve collaboration and support decision-making in process-related tasks.

Content

Day 1: Introduction to Process Engineering

• What is process engineering? Overview of the discipline and its importance in industry
• Key principles of process design: mass and energy balance, process flow
• Process engineering terminology: understanding common terms and definitions
• Overview of industrial processes in various sectors (e.g., oil and gas, manufacturing, chemical, food processing)
• The role of process engineers in operations, safety, and efficiency

Day 2: Process Flow and System Design

• Understanding process flow diagrams (PFDs) and piping and instrumentation diagrams (P&IDs)
• Key components of industrial systems: reactors, pumps, heat exchangers, distillation columns, and more
• Introduction to process control: maintaining consistent quality and performance
• Basic concepts of fluid dynamics and heat transfer in process systems
• Equipment selection and sizing: choosing the right tools for the job

Day 3: Process Optimization and Troubleshooting

• Fundamentals of process optimization: improving efficiency, reducing waste, and enhancing performance
• Key metrics for monitoring process efficiency (e.g., yield, throughput, energy consumption)
• The role of process engineers in troubleshooting and resolving process issues
• Introduction to process safety: hazard identification, risk assessment, and safety protocols
• Real-life examples of process optimization in various industries

Day 4: Process Simulation and Modeling

• Basic principles of process simulation and modeling
• Tools and software used in process engineering (e.g., Aspen Plus, HYSYS)
• How simulations help engineers predict system behavior and design improvements
• Introduction to modeling mass and energy balances in industrial processes
• Case studies on using simulations for optimizing industrial processes

Day 5: Collaboration and Decision-Making in Process Engineering

• Effective communication between non-engineering and process engineering teams
• How to evaluate process-related reports and data
• Understanding technical specifications and requirements for projects
• Best practices for supporting process engineering decisions in a non-technical role

NOTE:

Pre-& Post Tests will be conducted.

Case Studies, Group Exercises, Group Discussions, Last Day reviews, and assessments will be carried out.

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Methodology

A highly interactive combination of lectures and discussion sessions will be managed to maximize the amount and quality of information and knowledge transfer. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. You will also be encouraged to raise your own questions and to share in the development of the right answers using your own analysis and experiences.  Tests of multiple-choice type will be made available on daily basis to examine the effectiveness of delivering the course.

Very useful Course Materials will be given.

• 30% Lectures
• 30% Workshops and work presentation
• 20% Group Work& Practical Exercises
• 20% Videos& General Discussions