Course Details

Objective

By the end of this course, participants will be able to:

• Understand the fundamental principles of bearing technology and types of bearings.
• Learn about the role and importance of bearings in mechanical systems.
• Gain knowledge of SKF bearing products, tools, and maintenance solutions.
• Understand the impact of proper bearing installation on system performance.
• Learn to perform correct bearing maintenance and troubleshooting.
• Learn methods for extending bearing service life through condition monitoring.
• Develop skills to detect common bearing failures and apply corrective measures.
• Implement best practices for bearing lubrication and maintenance.

Content

Day 1: Introduction to Bearings and SKF Products

• The role of bearings in machinery and mechanical systems.
• Overview of bearing types: Ball bearings, roller bearings, needle bearings, thrust bearings, etc.
• Basic bearing components: Inner race, outer race, rolling elements, cage.
• SKF bearing technologies and products: Key features and benefits.
• Bearing selection criteria: Load, speed, temperature, and lubrication requirements.
• The importance of correct bearing installation for performance and longevity.

Day 2: Bearing Installation and Handling

• Best practices for bearing handling and storage to prevent damage.
• Steps for correct bearing installation: Tools, techniques, and safety protocols.
• Importance of cleanliness during bearing installation.
• Using SKF installation tools and methods for different bearing types.
• Proper alignment and mounting procedures to ensure optimal performance.
• Common installation mistakes and how to avoid them.

Day 3: Bearing Maintenance and Lubrication

• The role of lubrication in bearing maintenance and performance.
• Different types of bearing lubricants: Grease vs. oil lubrication.
• Correct methods for applying and replacing lubricants.
• SKF lubrication solutions: Automatic lubrication systems and relubrication frequency.
• Monitoring bearing condition through visual inspections and regular maintenance.
• Techniques for inspecting and cleaning bearings during maintenance.
• Common lubrication problems and their impact on bearing life.

Day 4: Troubleshooting and Identifying Bearing Failures

• Identifying signs of bearing failure: Noise, vibration, overheating, wear, and friction.
• Common bearing failures: Fatigue, corrosion, contamination, misalignment, and improper lubrication.
• Methods for diagnosing bearing issues: Vibration analysis, thermal imaging, and acoustic testing.
• SKF tools for condition monitoring: Vibration sensors, oil analysis, and online monitoring systems.
• Troubleshooting techniques to correct common bearing issues and extend life.

Day 5: Optimizing Bearing Life and SKF Services

• Strategies for improving bearing performance and extending service life.
• The importance of predictive maintenance and condition-based monitoring.
• Using SKF service offerings: Bearing refurbishment, maintenance contracts, and technical support.
• SKF solutions for bearing reliability: SKF Life Cycle Management.

NOTE:

Pre-& Post Tests will be conducted.

Case Studies, Group Exercises, Group Discussions, Last Day reviews, and assessments will be carried out.

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Methodology

A highly interactive combination of lectures and discussion sessions will be managed to maximize the amount and quality of information and knowledge transfer. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. You will also be encouraged to raise your own questions and to share in the development of the right answers using your own analysis and experiences.  Tests of multiple-choice type will be made available on daily basis to examine the effectiveness of delivering the course.

Very useful Course Materials will be given.

• 30% Lectures
• 30% Workshops and work presentation
• 20% Group Work& Practical Exercises
• 20% Videos& General Discussions