Course Details

Objective

By the end of this course, participants will be able to:

• Gain a comprehensive understanding of the types of oil storage tanks, their components, and operations.
• Understand how to monitor, measure, and manage inventory and oil quality in storage tanks.
• Learn routine and preventive maintenance techniques to ensure tank reliability and longevity.
• Be equipped to troubleshoot common issues in oil storage tanks and develop effective solutions.
• Understand the regulatory and safety requirements associated with oil storage tank operation and maintenance.
• Learn advanced tank maintenance practices, including modernization and optimization techniques for efficiency.

Content

Day 1: Introduction to Oil Storage Tanks and Their Role in the Oil and Gas Industry

• • Overview of Oil Storage Tanks:
    • Types of storage tanks (fixed roof, floating roof, dome roof, and others).
    • The role of oil storage tanks in the oil and gas supply chain.
    • Key components: tank shell, roof, floating roof, tank bottom, internal floating cover.
    • Overview of safety regulations and industry standards (API, NFPA, OSHA).
  • Tank Design and Construction:
    • Design considerations for oil storage tanks.
    • Materials used for construction (steel, aluminum, etc.).
    • Tank sizing and capacity calculations.
    • Engineering considerations: tank foundation, wall thickness, corrosion protection.
  • Types of Liquids Stored in Tanks:
    • Crude oil, refined products, and chemicals.
    • Temperature and pressure conditions in storage tanks.
    • Tank venting, overpressure, and vacuum protection systems.
  • Tank Operation Fundamentals:
    • Filling and emptying processes.
    • Temperature and pressure management.
    • Managing oil quality (water separation, settling).

Day 2: Routine Operations and Monitoring

• • Tank Operation and Maintenance Procedures:
    • Routine operational procedures (loading, unloading, and storage management).
    • Monitoring tank levels and inventory management.
    • Using Automated Tank Gauging (ATG) systems.
  • Tank Measurement and Inventory Control:
    • Measurement techniques (gauging sticks, radar, and servo systems).
    • Inventory tracking and reconciliation.
    • Data logging and reporting procedures.
  • Corrosion and Maintenance of Tank Interiors:
    • Types of corrosion (pitting, rust, microbial corrosion) and their impact.
    • Tank cleaning and inspection intervals.
    • Importance of internal inspections and non-destructive testing (NDT).
  • Tank Monitoring Systems:
    • Overview of monitoring and control systems.
    • Leak detection and prevention.
    • Emissions monitoring and environmental protection.

Day 3: Maintenance Practices and Troubleshooting

• • Routine Maintenance Activities:
    • Inspection of roof seals, floating roofs, and tank walls.
    • Preventive maintenance for tank valves, gauges, and piping.
    • Monitoring and maintaining pressure and vacuum relief valves.
  • Troubleshooting Common Tank Issues:
    • Identifying and addressing leaks, valve malfunctions, and structural damage.
    • Diagnosing issues related to temperature control and product quality.
    • Addressing structural and corrosion-related issues.
  • Tank Cleaning and Inspection:
    • Methods for cleaning oil storage tanks (mechanical, chemical, and water washing).
    • Safe tank entry procedures.
    • Inspection of floating roof systems and integrity checks.

Day 4: Safety and Regulatory Compliance

• • Safety Procedures and Protocols:
    • Safe working procedures for tank operations and maintenance.
    • Hazardous materials handling and spill prevention.
    • Confined space entry and rescue operations.
    • Emergency response planning for tank incidents (fires, leaks).
  • Environmental and Regulatory Compliance:
    • Key regulations (API 650, API 653, NFPA 30, EPA standards).
    • Spill containment and waste disposal.
    • Inspection and certification requirements.
  • Tank Integrity Testing and Risk Management:
    • Tank inspection techniques (API 653 inspections, integrity testing).
    • Risk assessment and hazard analysis in tank maintenance.
    • Developing a tank integrity management plan.

Day 5: Advanced Tank Maintenance and Optimizing Performance

• • Advanced Maintenance Techniques:
    • Upgrading tank systems for increased performance and safety.
    • New technologies in tank maintenance and monitoring.
    • Retrofitting and modernization of tank systems.
  • Optimizing Tank Efficiency and Longevity:
    • Techniques for improving tank storage efficiency.
    • Corrosion prevention and the role of coatings.
    • Performance optimization through insulation and temperature management.
  • Best Practices for Long-Term Tank Management:
    • Developing maintenance schedules and work plans.
    • Documenting inspections, repairs, and maintenance activities.
    • Leveraging predictive maintenance tools and data analytics.
  • Case Studies and Course Review:
    • Real-world case studies of tank operations and maintenance issues.
    • Group discussion on challenges and solutions in tank management.
    • Final review of key concepts and best practices.

NOTE:

Pre-& Post Tests will be conducted.

Case Studies, Group Exercises, Group Discussions, Last Day reviews, and assessments will be carried out.

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Methodology

A highly interactive combination of lectures and discussion sessions will be managed to maximize the amount and quality of information and knowledge transfer. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. You will also be encouraged to raise your own questions and to share in the development of the right answers using your own analysis and experiences.  Tests of multiple-choice type will be made available on daily basis to examine the effectiveness of delivering the course.

Very useful Course Materials will be given.

• 30% Lectures
• 30% Workshops and work presentation
• 20% Group Work& Practical Exercises
• 20% Videos& General Discussions