Course Details

Objective

By the end of this course, participants will:

1. Understand the fundamental principles of steam generation and its industrial applications in oil and gas.
2. Learn about the design, operation, and maintenance of boilers, steam generators, and distribution systems.
3. Gain insights into the effective management of condensate and steam distribution networks to maximize efficiency.
4. Recognize the importance of safety, regulatory compliance, and environmental stewardship in steam operations.
5. Develop troubleshooting skills and explore optimization techniques to improve system performance.

Content

Day 1: Fundamentals of Steam and Its Applications

• Introduction to Steam in Oil and Gas Operations
  • Role of steam in enhanced oil recovery (EOR), refining, and process heating
  • Overview of steam properties: latent heat, pressure, and temperature relationships
• Types of Steam and Applications
  • Saturated steam vs. superheated steam
  • Steam usage in thermal EOR (e.g., steam flooding, SAGD) and process plants
• Steam Generation Principles
  • Basic thermodynamics of steam generation
  • Heat transfer principles in boilers and steam generators

Day 2: Steam Generation Systems

• Types of Boilers and Steam Generators
  • Fire-tube vs. water-tube boilers
  • Once-through steam generators (OTSG) for thermal recovery operations
• Key Boiler Components
  • Burners, economizers, superheaters, and feedwater systems
• Boiler Operation and Maintenance
  • Combustion control and efficiency optimization
  • Water chemistry and treatment for preventing scaling and corrosion

Day 3: Steam Distribution Systems

• Steam Distribution Network Design
  • Piping systems, insulation, and steam traps
  • Steam flow control and pressure regulation
• Condensate Management
  • Condensate recovery and reuse
  • Components of condensate systems: pumps, tanks, and heat exchangers
• Efficiency and Heat Loss Minimization
  • Techniques to minimize energy losses in steam distribution systems
  • Insulation practices and maintenance of distribution pipelines

Day 4: Safety and Environmental Considerations

• Safety in Steam Operations
  • Boiler safety systems (pressure relief valves, flame safeguards)
  • Handling high-pressure steam and emergency response protocols
• Regulatory Compliance
  • Industry standards for steam systems (ASME, API codes)
  • Environmental impact of steam operations and emissions control
• Environmental Concerns in Oil and Gas Applications
  • Carbon capture and emissions reduction strategies
  • Steam and water reuse in thermal EOR projects

Day 5: Troubleshooting, Optimization, and Emerging Trends

• Troubleshooting Steam System Issues
  • Common problems: water hammer, poor heat transfer, and pressure drops
  • Diagnostic techniques for identifying inefficiencies
• Optimization of Steam Systems
  • Strategies for improving boiler efficiency and reducing fuel consumption
  • Integration of monitoring and control systems for real-time data
• Emerging Technologies in Steam Operations
  • Advances in automation and digitalization for steam systems
  • Innovations in waste heat recovery and alternative fuels
• Final Review and Assessment
  • Recap of key topics covered during the course
  • Case studies and group discussions to reinforce learning
  • Course feedback and certification

NOTE:

Pre-& Post Tests will be conducted.

Case Studies, Group Exercises, Group Discussions, Last Day reviews, and assessments will be carried out.

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Methodology

A highly interactive combination of lectures and discussion sessions will be managed to maximize the amount and quality of information and knowledge transfer. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. You will also be encouraged to raise your own questions and to share in the development of the right answers using your own analysis and experiences.  Tests of multiple-choice type will be made available on daily basis to examine the effectiveness of delivering the course.

Very useful Course Materials will be given.

• 30% Lectures
• 30% Workshops and work presentation
• 20% Group Work& Practical Exercises
• 20% Videos& General Discussions