Course Details

Objective

By the end of the course, participants will be able to understand

• Understand the principles and types of instrumentation devices used in process control.
• Select the appropriate devices based on process requirements and specifications.
• Evaluate device performance, reliability, and compatibility with existing systems.
• Apply knowledge of calibration, installation, and maintenance for instrumentation devices.
• Integrate instrumentation devices effectively into control systems.
• Understand the role of devices in ensuring process accuracy, safety, and efficiency.

Content

Day 1: Introduction to Instrumentation Devices

• Overview of instrumentation in process control systems
• Basic principles of measurement: Accuracy, precision, range, and resolution
• Types of instrumentation devices: Sensors, transmitters, controllers, actuators
• Key process parameters: Pressure, temperature, flow, level, and composition
• Introduction to common device specifications and selection criteria

Day 2: Pressure, Temperature, and Level Measurement Devices

• Pressure measurement: Types of pressure sensors (e.g., strain gauge, piezoelectric, capacitive)
• Temperature measurement: Thermocouples, RTDs, thermistors, and infrared devices
• Level measurement: Float, capacitive, ultrasonic, radar, and differential pressure transmitters
• Selection criteria for pressure, temperature, and level devices based on application
• Accuracy, reliability, and material compatibility considerations in device selection

Day 3: Flow Measurement Devices

• Flow measurement principles: Differential pressure, electromagnetic, ultrasonic, and vortex flow meters
• Selecting the right flowmeter for various applications (liquids, gases, and slurries)
• Factors influencing flow measurement accuracy: Viscosity, density, pipe size, and pressure
• Installation best practices for flow measurement devices
• Calibration, maintenance, and troubleshooting of flowmeters

Day 4: Instrumentation Device Integration and Control

• Integrating sensors and actuators into control systems (e.g., PLC, DCS)
• Signal conditioning and transmission: Analog vs. digital signals, HART, and Fieldbus communication protocols
• Control loops and feedback systems: PID controllers, ON/OFF control
• Ensuring compatibility between devices and control systems
• Application of instrumentation devices in process safety management (e.g., safety instrumented systems)

Day 5: Calibration, Maintenance, and Troubleshooting

• Principles and techniques for calibrating instrumentation devices
• Preventive and corrective maintenance practices
• Troubleshooting instrumentation device failures: Common issues and diagnostics
• Best practices for device replacement and upgrade

NOTE:

Pre-& Post Tests will be conducted.

Case Studies, Group Exercises, Group Discussions, Last Day reviews, and assessments will be carried out.

Methodology

A highly interactive combination of lectures and discussion sessions will be managed to maximize the amount and quality of information and knowledge transfer. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. You will also be encouraged to raise your own questions and to share in the development of the right answers using your own analysis and experiences.  Tests of multiple-choice type will be made available on daily basis to examine the effectiveness of delivering the course.

Very useful Course Materials will be given.

• 30% Lectures
• 30% Workshops and work presentation
• 20% Group Work& Practical Exercises
• 20% Videos& General Discussions