:: DEFINE | Management Consultancy & Training Provider In UAE, Abu Dhabi,Dubai,Saudi Arabia ::

MAINTENANCE OF PROCESS PLANT EQUIPMENT

Location

Dubai, UAE

Date

From Date: 26-May-2025
To Date: 30-May-2025

Duration

5 days

Language

English

Discipline

Mechanical Engineering

Introduction

This course provides an overview of the maintenance practices required to ensure the efficient operation and longevity of process plant equipment. Participants will gain an understanding of the key maintenance strategies, procedures, and best practices for maintaining equipment in various industrial settings. The training will cover the essential aspects of equipment management, preventive maintenance, troubleshooting, and techniques for extending the operational life of equipment.

Objective

By the end of this course, participants will be able to:

Understand the key principles of process plant equipment maintenance.
Learn the different types of maintenance strategies and their applications.
Gain knowledge of the methods used to inspect, monitor, and maintain plant equipment.
Be familiar with tools, techniques, and technologies used in maintenance activities.
Learn how to optimize equipment performance and minimize downtime through effective maintenance practices.

Audience

Maintenance engineers and technicians
Plant operators and supervisors
Maintenance managers and staff
Professionals responsible for the upkeep of plant equipment

Content

COURSE PROGRAM:

Day 1: Introduction to Process Plant Equipment Maintenance

Overview of process plant systems and equipment
The importance of maintenance in process plants
Types of maintenance: Reactive, Preventive, Predictive, and Condition-Based Maintenance
Key concepts and terminology in maintenance

Day 2: Maintenance Strategies and Planning

Developing a maintenance strategy for process equipment
Preventive maintenance planning and scheduling
Resource management: labor, tools, and spare parts
Spare parts inventory management
Risk-based maintenance prioritization

Day 3: Maintenance Procedures and Techniques

Equipment inspection methods and routines
Lubrication and cleaning practices
Vibration analysis and thermography
Common faults and troubleshooting techniques
Maintenance documentation and reporting

Day 4: Equipment Reliability and Performance Optimization

Reliability-Centered Maintenance (RCM) concepts
Performance monitoring and diagnostic tools
Preventing common equipment failures
Root cause analysis for recurring failures
Best practices for extending equipment life

Day 5: Maintenance Safety and Compliance

Safety considerations in maintenance work
Equipment safety checks and protocols
Regulatory compliance and standards for maintenance
Environmental impact and sustainable maintenance practices
Maintenance audits and continuous improvement strategies

NOTE:

Pre-& Post Tests will be conducted.

Case Studies, Group Exercises, Group Discussions, Last Day reviews, and assessments will be carried out.

………………………………………………………….

Certificate

Define Management Consultants Certificate of course completion will be issued to all attendees.

Methodology

A highly interactive combination of lectures and discussion sessions will be managed to maximize the amount and quality of information and knowledge transfer. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. You will also be encouraged to raise your own questions and to share in the development of the right answers using your own analysis and experiences. Tests of multiple-choice type will be made available on daily basis to examine the effectiveness of delivering the course.

Very useful Course Materials will be given.

30% Lectures
30% Workshops and work presentation
20% Group Work& Practical Exercises
20% Videos& General Discussions

Course Details