Course Details

Objective

By the end of the course, participants will be able to understand

• Understand the different types of tubulars and pipes used in the oil and gas and industrial sectors.
• Learn best practices for safely handling, transporting, and storing tubulars and pipes.
• Gain knowledge of the equipment and tools used in tubular and pipe handling.
• Understand the importance of safety and compliance with industry regulations in tubular handling operations.
• Develop skills for inspecting pipes and tubulars for damage, wear, or corrosion.
• Learn how to manage risks and avoid common operational challenges in tubular and pipe handling.

Content

Day 1: Introduction to Tubulars and Pipes

• Overview of tubulars and pipes used in the oil and gas, construction, and industrial sectors.
• Types of pipes and tubulars: Drill pipes, casing, tubing, pipes for transportation.
• Material properties and specifications: Steel grades, coatings, and corrosion resistance.
• Importance of tubular integrity in operations and safety.
• Overview of pipe sizes, specifications, and standards (API, ISO, ASTM).

Day 2: Pipe Handling Equipment and Tools

• Introduction to pipe handling equipment: Crane systems, pipe elevators, tongs, and pipe manipulators.
• Tools and machinery for pipe lifting, threading, and connecting.
• Pipe handling rigs and auxiliary tools for loading/unloading operations.
• Safety devices and equipment: Pipe clamps, lifting slings, and safety chains.
• Maintenance and operation of pipe handling tools.

Day 3: Safe Handling, Transportation, and Storage Practices

• Best practices for safely handling tubulars and pipes on site.
• Safe lifting techniques: Using cranes, hoists, and forklifts to move pipes.
• Pipe storage: Proper stacking, racking, and protection against weather and corrosion.
• Transportation of pipes: Load securing, trailer types, and safety considerations.
• Regulatory safety standards and compliance in pipe handling operations.
• Risk management: Avoiding accidents, preventing pipe damage, and minimizing operational downtime.

Day 4: Inspection, Maintenance, and Damage Prevention

• Visual and mechanical inspection techniques for identifying pipe damage (corrosion, cracks, and wear).
• Handling and managing damaged pipes: Repair, replacement, and disposal practices.
• Maintenance schedules and practices to prolong the life of tubulars and pipes.
• Non-destructive testing (NDT) methods for assessing pipe integrity.
• Preventing damage during transportation, storage, and handling.

Day 5: Advanced Pipe Handling Operations and Troubleshooting

• Complex pipe handling scenarios: Deepwater, high-pressure, and extreme environments.
• Troubleshooting common issues in tubular handling operations.
• Operational challenges: Dealing with pipe misalignment, stuck pipes, and improper connections.
• Emergency procedures and handling hazardous situations.
• Final review: Key takeaways, best practices, and safety considerations.

NOTE:

Pre-& Post Tests will be conducted.

Case Studies, Group Exercises, Group Discussions, Last Day reviews, and assessments will be carried out.

Methodology

A highly interactive combination of lectures and discussion sessions will be managed to maximize the amount and quality of information and knowledge transfer. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. You will also be encouraged to raise your own questions and to share in the development of the right answers using your own analysis and experiences.  Tests of multiple-choice type will be made available on daily basis to examine the effectiveness of delivering the course.

Very useful Course Materials will be given.

• 30% Lectures
• 30% Workshops and work presentation
• 20% Group Work& Practical Exercises
• 20% Videos& General Discussions