The Fundamentals of Process Control Training course provides a comprehensive introduction to the principles and practices of process control in industrial settings. Participants will learn key concepts such as control loops, measurement systems, controllers, and their role in maintaining optimal process performance. The course covers both theoretical foundations and practical applications, preparing individuals to effectively monitor and control processes in various industries.
Upon successful completion of this course, the delegates will be able to:
Explain the theory of process control
Identify all industrial process applications, control of process variables
Act safe and efficiently operate the process.
Recognize the most common variables controlled are pressure, level, temperature,
and flow.
Define many different methods used to control these processes, this monitoring and control is generically called process control. Level, pressure, temperature, and flow are all controlled in a similar fashion.
Discuss the difference between direct- and reverse-acting controllers.
Define common terms and symbols used in process control.
Describe the function of self-regulated and non-self-regulated processes."
Introduction to industrial instrumentation
Refresh knowledge of basic electricity, electronics and physics
Sensors and their use in the measurement of a wide variety of physical variables —such as level, pressure, flow, temperature, humidity, and mechanical measurements—are discussed in The use of regulators and actuators for controlling pressure, flow, and the control of the input variables to a process are discussed in Documentation as applied to instrumentation and control is introduced, together with standard symbols recommended by the Instrument Society of America (ISA) for use in instrumentation control diagrams.
This course is tailored for:
• Electrical Operators, Technicians and Engineers.
• Chemical Operators, technicians and Engineers
• Managers, engineers, and technicians working in the field of instrumentation and process control.
It is anticipated that the prospective participant will have a basic understanding of
mathematics, electricity, and physics.
COURSE OUTLINE
Chapter 1. Introduction and Review
1.1 Introduction
1.2 Process Control
1.3 De?nitions of the Elements in a Control Loop
1.4 Process Facility Considerations
1.5 Units and Standards
1.6 Instrument Parameters
Chapter 2. Basic Electrical Components
2.1 Introduction
2.2 Resistance
2.3 Capacitance
2.4 Inductance
Chapter 3. Documentation and Symbols
3.1 Introduction
3.2 System Documentation
3.3 Pipe and Identi?cation Diagrams
3.4 Functional Symbols
3.5 P and ID Drawings
Chapter 4. Process Control
4.1 Introduction
4.2 Basic Terms
4.3 Control Modes
4.4 Implementation of Control Loops
4.5 Digital Controllers
Chapter 5. Pressure
5.1 Introduction
5.2 Basic Terms
5.3 Pressure Measurement
5.4 Pressure Formulas
5.5 Measuring Instruments
5.6 Application Considerations
Chapter 6. Level
6.1 Introduction
6.2 Level Formulas
6.3 Level Sensing Devices
6.4 Application Considerations
Chapter 7. Flow
7.1 Introduction
7.2 Basic Terms
7.3 Flow Formulas
7.4 Flow Measurement Instruments
7.5 Application Considerations
Chapter 8. Temperature and Heat
8.1 Introduction
8.2 Basic Terms
8.3 Temperature and Heat Formulas
8.4 Temperature Measuring Devices
8.5 Application Considerations
Chapter 9. Humidity, Density, Viscosity, and pH
9.1 Introduction
9.2 Humidity
9.3 Density and Speci?c Gravity
9.4 Viscosity
9.5 pH Measurements
Chapter 10. Actuators and Control
10.1 Introduction
10.2 Pressure Controllers
10.3 Flow Control Actuators
10.4 Power Control
10.5 Motors
10.6 Application Considerations
COURSE OUTLINE
Chapter 1. Introduction and Review
1.1 Introduction
1.2 Process Control
1.3 De?nitions of the Elements in a Control Loop
1.4 Process Facility Considerations
1.5 Units and Standards
1.6 Instrument Parameters
Chapter 2. Basic Electrical Components
2.1 Introduction
2.2 Resistance
2.3 Capacitance
2.4 Inductance
Chapter 3. Documentation and Symbols
3.1 Introduction
3.2 System Documentation
3.3 Pipe and Identi?cation Diagrams
3.4 Functional Symbols
3.5 P and ID Drawings
Chapter 4. Process Control
4.1 Introduction
4.2 Basic Terms
4.3 Control Modes
4.4 Implementation of Control Loops
4.5 Digital Controllers
Chapter 5. Pressure
5.1 Introduction
5.2 Basic Terms
5.3 Pressure Measurement
5.4 Pressure Formulas
5.5 Measuring Instruments
5.6 Application Considerations
Chapter 6. Level
6.1 Introduction
6.2 Level Formulas
6.3 Level Sensing Devices
6.4 Application Considerations
Chapter 7. Flow
7.1 Introduction
7.2 Basic Terms
7.3 Flow Formulas
7.4 Flow Measurement Instruments
7.5 Application Considerations
Chapter 8. Temperature and Heat
8.1 Introduction
8.2 Basic Terms
8.3 Temperature and Heat Formulas
8.4 Temperature Measuring Devices
8.5 Application Considerations
Chapter 9. Humidity, Density, Viscosity, and pH
9.1 Introduction
9.2 Humidity
9.3 Density and Speci?c Gravity
9.4 Viscosity
9.5 pH Measurements
Chapter 10. Actuators and Control
10.1 Introduction
10.2 Pressure Controllers
10.3 Flow Control Actuators
10.4 Power Control
10.5 Motors
10.6 Application Considerations
NOTE:
Pre & Post Tests will be conducted
Case Studies, Group Exercises, Group Discussions, Last Day Review & Assessments will be carried out.
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Define Management Consultants & Training Certificate of course completion will be issued to all attendees.
A highly interactive combination of lecture and discussion sessions will be managed to maximize the amount and quality of information, knowledge and experience transfer. The sessions will start by raising the most relevant questions, and motivate everybody finding the right answers. The attendants will also be encouraged to raise more of their own questions and to share developing the right answers using their own analysis and experience.
All attendees receive a course manual as a reference.
This interactive training workshop includes the following training methodologies
30% Lectures
30% Workshops and work presentation
20% Group Work& Practical Exercises
20% Videos& General Discussions
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