Course Details

Objective

Upon successful completion of this course, the delegates will be able to:

Explain the theory of process control

Identify all industrial process applications, control of process variables

Act safe and efficiently operate the process.

Recognize the most common variables controlled are pressure, level, temperature,

and flow.

Define many different methods used to control these processes, this monitoring and control is generically called process control. Level, pressure, temperature, and flow are all controlled in a similar fashion.

Discuss the difference between direct- and reverse-acting controllers.

Define common terms and symbols used in process control.

Describe the function of self-regulated and non-self-regulated processes."

Introduction to industrial instrumentation

Refresh knowledge of basic electricity, electronics and physics

Sensors and their use in the measurement of a wide variety of physical variables —such as level, pressure, flow, temperature, humidity, and mechanical measurements—are discussed in The use of regulators and actuators for controlling pressure, flow, and the control of the input variables to a process are discussed in Documentation as applied to instrumentation and control is introduced, together with standard symbols recommended by the Instrument Society of America (ISA) for use in instrumentation control diagrams.

Content

COURSE OUTLINE

Chapter 1. Introduction and Review

1.1 Introduction

1.2 Process Control

1.3 De?nitions of the Elements in a Control Loop

1.4 Process Facility Considerations

1.5 Units and Standards

1.6 Instrument Parameters

 

Chapter 2. Basic Electrical Components

2.1 Introduction

2.2 Resistance

2.3 Capacitance

2.4 Inductance

 

Chapter 3. Documentation and Symbols

3.1 Introduction

3.2 System Documentation

3.3 Pipe and Identi?cation Diagrams

3.4 Functional Symbols

3.5 P and ID Drawings

 

Chapter 4. Process Control

4.1 Introduction

4.2 Basic Terms

4.3 Control Modes

4.4 Implementation of Control Loops

4.5 Digital Controllers

 

 Chapter 5. Pressure

5.1 Introduction

5.2 Basic Terms

5.3 Pressure Measurement

5.4 Pressure Formulas

5.5 Measuring Instruments

5.6 Application Considerations

 

Chapter 6. Level

6.1 Introduction

6.2 Level Formulas

6.3 Level Sensing Devices

6.4 Application Considerations

 

Chapter 7. Flow

7.1 Introduction

7.2 Basic Terms

7.3 Flow Formulas

7.4 Flow Measurement Instruments

7.5 Application Considerations

 

Chapter 8. Temperature and Heat

8.1 Introduction

8.2 Basic Terms

8.3 Temperature and Heat Formulas

8.4 Temperature Measuring Devices

8.5 Application Considerations

 

Chapter 9. Humidity, Density, Viscosity, and pH

9.1 Introduction

9.2 Humidity

9.3 Density and Speci?c Gravity

9.4 Viscosity

9.5 pH Measurements

 

Chapter 10. Actuators and Control

10.1 Introduction

10.2 Pressure Controllers

10.3 Flow Control Actuators

10.4 Power Control

10.5 Motors

 

NOTE:

Pre & Post Tests will be conducted

Case Studies, Group Exercises, Group Discussions, Last Day Review & Assessments will be carried out.

 

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10.6 Application Considerations

Methodology

A highly interactive combination of lectures and discussion sessions will be managed to maximize the amount and quality of information and knowledge transfer. The sessions will start by raising the most relevant questions, and motivate everybody find the right answers. You will also be encouraged to raise your own questions and to share in the development of the right answers using your own analysis and experiences.  Tests of multiple-choice type will be made available on daily basis to examine the effectiveness of delivering the course.

All presentations are made in excellent colorful power point. Very useful Course Materials will be given.

• 30% Lectures
• 30% Workshops and work presentation
• 20% Group Work& Practical Exercises
• 20% Videos& General Discussions