Course Details

Objective

Upon successful completion of the course participants will be able to:

• Understanding System Components: Familiarize with the essential components and configurations of each unit operation.
• Identifying Common Issues: Recognize typical problems, such as pressure drops, temperature fluctuations, and efficiency losses in reactors and separation units.
• Troubleshooting Techniques: Apply systematic approaches for diagnosing and resolving operational issues, utilizing tools like root cause analysis and process simulation.
• Optimizing Performance: Implement strategies to enhance efficiency, including control system tuning, heat integration, and mass transfer improvements.
• Safety and Compliance: Ensure adherence to safety protocols and regulatory standards during operation and troubleshooting.

Collaboration and Communication: Foster teamwork among engineers, operators, and maintenance staff to facilitate effective problem resolution and operational excellence.

Content

Day 1: Introduction to Chemical Processes

• Overview of Key Chemical Processes
• Types and Functions of Reactors
• Basic Principles of Distillation
• Safety Protocols and Compliance

Day 2: Reactor Operations and Troubleshooting

• Reactor Design and Functionality
• Common Issues in Reactor Operations
• Troubleshooting Techniques for Reactors
• Case Studies and Practical Exercises

Day 3: Distillation Columns and Strippers

• Design and Operation of Distillation Columns
• Key Performance Indicators for Distillation
• Common Problems and Troubleshooting Strategies
• Introduction to Strippers and Their Functions

Day 4: Fractionators and Fired Heaters

• Overview of Fractionator Operations
• Operating Principles and Key Parameters
• Troubleshooting Fired Heaters
• Efficiency Optimization Techniques

Day 5: Integrated Troubleshooting and Optimization

• Systematic Approach to Troubleshooting Across Units
• Case Studies: Multi-Unit Troubleshooting
• Performance Optimization Strategies
• Review, Q&A Session, and Course Evaluation

NOTE:

Pre & Post Tests will be conducted

Case Studies, Group Exercises, Group Discussions, Last Day Review & Assessments will be carried out.

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Methodology

A highly interactive combination of lectures and discussion sessions will be managed to maximize the amount and quality of information and knowledge transfer. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. You will also be encouraged to raise your questions and to share in the development of the right answers using your analysis and experiences.  Tests of the multiple-choice type will be made available daily to examine the effectiveness of delivering the course.

Very useful Course Materials will be given.

• 30% Lectures
• 30% Workshops and work presentation
• 20% Group Work& Practical Exercises
• 20% Videos& General Discussions