This programme has been designed to provide the concepts and knowledge in order to improve Machinery Productivity and their availability for useful purposes. Maintenance Best Practices are critical for every successful individual and company. It is the job of the maintenance professional to optimise the maintenance effort using a structured and systematic approach. This course covers all the fundamentals of Maintenance that a suitably qualified professional would be expected to carry out during his duty starting with the first steps and building up in a stair case fashion to a fully functional maintenance organisation
However, with the rapid pace of change in maintenance, and the emergence of many new concepts, methods and technologies, it is often difficult for managers with maintenance responsibilities to judge which of these new technologies are most appropriate to their specific needs, and which will provide them with the greatest benefits in practice.
This seminar provides an overview of Maintenance Technologies associated with equipment, systems, people and management. It describes both the background to each technology, and its practical application to achieve the best bottom-line results.
The seminar looks at which areas of the maintenance manager’s responsibilities will benefit from individual technologies. It also shows how they can be integrated to support each other, how to choose an appropriate selection of technologies, and how to develop an action plan for their implementation.
Relationship between Maintenance and ISO 9001 , ISO 14001 , and OHSAS 18001
Maintenance Technology - What , Why , and How aspects
Failure of Machines and Inspection Based Failure Analysis
Causes of Machinery Failure
Corrosion and electrolytic.
Fundamental Machine Problems
Machinery mounting problems.
Rolling element bearings
Couplings, seals, gears drives, and belt drives.
Statistical Failure Analysis and Reliability
Job feedback and the importance of history records
Interpretation of statistical data
Maintenance cost optimization.
Condition Based Maintenance
The Condition Based Approach
What to monitor and where?
Condition monitoring systems
Trending of monitored data
Frequency of measurement
Parameter symptom limits
Remaining life prediction.
Machinery Condition Monitoring
General purpose condition monitoring
The essentials of vibration monitoring
What is vibration?
How to measure vibration?
Where to measure vibration?
How to represent vibration?
Overall and spectral representation
The big five machine faults
Detecting faults using vibration
Diagnosing faults using vibration.
Define Management Consultancy & Training Certificate of course completion will be issued to all attendees.
A highly interactive combination of lectures and discussion sessions will be managed to maximize the amount and quality of information and knowledge transfer. The sessions will start by raising the most relevant questions, and motivate everybody find the right answers. You will also be encouraged to raise your own questions and to share in the development of the right answers using your own analysis and experiences. Tests of multiple-choice type will be made available on daily basis to examine the effectiveness of delivering the course.
All presentations are made in excellent colorful power point. Very useful Course Materials will be given.
30% Workshops and work presentation
20% Group Work& Practical Exercises
20% Videos& General Discussions
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