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Course Details

ELECTRICAL SUBMERSIBLE PUMPS – ADVANCED ESP DESIGN AND TROUBLE SHOOTING

Location
London, United Kingdom
Date
From Date: 18-Sep-2023   
To Date: 22-Sep-2023
Duration
5 Days
Language
English
Discipline
Introduction

Ref No:        ID001
Title:            Electrical Submersible Pumps – Advanced ESP Design And Trouble Shooting 
Start Date:  18 September 2023  End Date: 22 September 2023  
Venue:         London, United Kingdom
Fee:              $6,500

In any of the 5 star hotels. The exact venue will be informed once finalized.

The Electric Submersible Pump System (ESP) is considered an effective and economical means of lifting large volume of fluids from great depths under a variety of well conditions. Over the years, the ESP companies, in conjunction with the major oil companies, have gained considerable experience in producing high viscosity fluids, gassy wells, high temperature wells, etc. With this experience and improved technology, wells that were once considered non-feasible for submersibles are now being pumped economically. This course is designed to provide recommendations for designing ESP systems for special applications including gassy wells, production of fluids with solids, viscous oil, dual completions, Ytool applications, shrouded motors, production through the annular, high temperature and recirculation. Pump curves (Head vs. Flow rate) for several pump speeds are generated in class as an exercise.

Objective

Provide in depth knowledge of the advantages and limitations of the Electric Submersible Pumps used in aggressive environment applications. Participants will learn well optimization and troubleshooting.

Audience

Production Engineers, technologists, people who are involved in Production Optimization. Specifically, people who want to gain more knowledge about ESP

Delegates are expected to have relevant knowledge in Electric Submersible Pumps Application Engineering course or field experience using ESPs in order to fully benefit from the specialist training. Any similar basic or awareness training must be attended by delegates.

Content

COURSE OUTLINE 

  • Introduction to artificial lift and electrical submersible pumping 
  • Introduction for reservoir and production considerations
  • Description of all components of the electrical submersible system starting at the surface to the pump; transformers; controllers/VSD; wellhead; tubing cable; cable guards; motor lead cable; pump; intake/gas separator; equalizer/protector; motor; instrumentation
  • Installation considerations and cautions 
  • Design of an ESP system to fit current and future well conditions 
  • Operation of a given design 
  • Analysis of an ESP system using diagnostics from installed instrumentation and using diagnostic computer programs 
  • Removal of failed equipment 
  • Controls for ESP systems including variable speed drives 
  • ESP instrumentation available in the industry
  • Failure analysis 
  • Data keeping ? Maintenance and monitoring

DAILY OUTLINE

 Day 1

  • Review of Reservoir Performance 
  • Productivity Index – Darcy Exercise 
  • Vogel Exercise
  • Centrifugal Pump Curve Development 
  • Applications 3.1 Standard 3.1 Non-Standard 
  • Equipment Selection - Exercise

Day 2 

  • Affinity Laws & Nodal Analysis 4.1. Exercise
  • Amperimetric Charts 
  • Design of High Gas Application - Exercise

Day 3

  • ESP Design for Highly Deviated Wells 
  • Viscous Fluids and Emulsion Application 
  • Production of Abrasive Fluids

Day 4

  • New Technologies
  • CrossFlow 
  • ESP – TCP – Ytool
  • Hybrid ESP – Gas Lift Application 
  • Recirculation System

Day 5

  • Troubleshooting 
  • Evaluation of Specific Cases Using Appropriate Software (DesignPro, Prosper, SubPump, etc.) 
  • Equipment Handling 
  • Introduction to ESP Failure Analysis

TRAINING OUTCOME
By end the training participants will have an in depth knowledge of the advantages and limitations of the Electric Submersible Pumps used in aggressive environment applications. Participants will learn well optimization and troubleshooting.

Note: Pre & Post Tests will be conducted
Case Studies, Group Exercises, Group Discussions, Last Day Review & Assessments will be carried out.

Certificate

Define Management Consultancy & Training Certificate of course completion will be issued to all attendees.

Methodology

A highly interactive combination of lecture and discussion sessions will be managed to maximize the amount and quality of information, knowledge and experience transfer. The sessions will start by raising the most relevant questions, and motivate everybody finding the right answers. The attendants will also be encouraged to raise more of their own questions and to share developing the right answers using their own analysis and experience. All attendees receive a course manual as a reference. This interactive training workshop includes the following training methodologies

  • 30% Lectures 
  • 30% Workshops and work presentation
  • 20% Group Work& Practical Exercises 
  • 20% Videos& General Discussions
Fees
6,500 US$ per participant for Public Training. Fees Includes Course Materials/ Handouts, Tea/Coffee, refreshments, International Buffet Lunch

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