:: DEFINE | Management Consultancy & Training Provider In UAE, Abu Dhabi,Dubai,Saudi Arabia ::

METALLURGICAL FAILURE ANALYSIS & PREVENTION

Location

London, United Kingdom

Date

From Date: 16-Sep-2024
To Date: 20-Sep-2024

Duration

5 Days

Language

English

Discipline

WELDING

Introduction

This training course is designed to give a semi-detailed discussion of Metallurgical failure analysis in order for the course material to suit participants with or without a metallurgical background. The course is divided into three main areas: Analysis methodologies and investigation techniques, Failure modes and mechanisms and Failures involved in different engineering parts. In addition several case studies are explained to the audience and discussion of case studies which might have been encountered by some of the participants.

Objective

To familiarize participants with the main tools and equipment used for metallurgical failure analysis.
To introduce participants to different types of failures.
To explain to participants the relationship(s) between design aspects, loading and/or manufacturing techniques and the different types of failures.
To train participants to carry out a systematic failure analysis of filed parts.
To describe and enhance necessary skills needed for successful failure analysis.
To help the participants prevent future failures by proper inspection and or operation practice
To train participants how to prepare a failure analysis report

Audience

Design engineers, process engineers, manufacturing engineers, product development engineers and managers, mechanical engineers with or without experience in metallurgy / failure analysis. Others who may benefit from this training course are commercial liability insurance underwriters and claims adjusters and trial lawyers specializing in product liability cases.

Content

COURSE OUTLINE

General procedures for failure analysis

Collection of data and samples
Macroscopic and microscopic examination
Preparation and examination of metallographic sections
Fractography

Types of failure and stress

Fracture, wear, fatigue
High temperature failures

Ductile and Brittle Fracture

Dimple rupture
Ductile-Brittle transition
Intergranular fracture

Fatigue failures

Factors affecting & stages of fatigue fracture
Effect of loading variables
High temperature fatigue

Wear failures

Abrasive & adhesive wear
Lubricated and non-lubricated failures
Wear examination

Corrosion failures

Electro-chemical reactions
Corrosive environments
Analysis of corrosion failures

Elevated temperature failures

Creep, stress rupture, thermal fatigue
Effect of environment
Testing techniques and evaluation

Examples and case studies of failures encountered in engineering parts and materials

Failures of Cast part, welded parts, tools and dies, gears and gear-tooth, shafts and
bearings, boilers and heat exchangers, pressure vessels.

NOTE:
Pre & Post Tests will be conducted
Case Studies, Group Exercises, Group Discussions, Last Day Review & Assessments will be carried out.

Certificate

Define Management Consultancy & Training Certificate of course completion will be issued to all attendees.

Methodology

A highly interactive combination of lectures and discussion sessions will be managed to maximize the amount and quality of information and knowledge transfer. The sessions will start by raising the most relevant questions, and motivate everybody find the right answers. The delegates will also be encouraged to raise their own questions and to share in the development of the right answers using their own analysis and experiences.

• 30% Lectures

• 30% Workshops and work presentation

• 20% Group Work& Practical Exercises

• 20% Videos& General Discussions

Course Details