:: DEFINE | Management Consultancy & Training Provider In UAE, Abu Dhabi,Dubai,Saudi Arabia ::

VIBRATION ANALYSIS & PRACTICAL SOLUTIONS

Location

London, United Kingdom

Date

From Date: 10-Jun-2024
To Date: 14-Jun-2024

Duration

5 Days

Language

English

Discipline

Introduction

Ref No:                ME084
Title: Vibration Analysis & Practical Solutions
Start Date:          10 June 2024 End Date: 14 June 2024
Venue:                 London, United Kingdom
Fee:                      $6,500

In any of the 5 star hotels. The exact venue will be informed once finalized.

This course provides a detailed examination of the detection, location and diagnosis of faults in rotating and reciprocating machinery using vibration analysis. The basics and underlying physics of vibration signals are first examined. The acquisition and processing of signals is then reviewed followed by a discussion of machinery fault diagnosis using vibration analysis. The course is concluded by a review of the other techniques of predictive maintenance such as oil and particle analysis, ultrasound and infrared thermography with an introduction to automated machine condition monitoring.

COURSE OVERVIEW
Enhance the knowledge level of, a group of fresh Mechanical Engineers with reasonable background on vibration, it’s analysis & use as diagnostic tool; imbalance and basic of balancing

Objective

Upon completing this course, participants will be able to:

Understand the basics of vibration measurement
Demonstrate the basics of signal analysis
Understand measurement and the characteristics of vibration signals
Understand how to use Data Acquisition Equipment for vibration signals
Apply vibration analysis for different machinery faults
Apply specific techniques for pumps, compressors, engines, turbines and motors
Apply vibration based fault detection and diagnostic techniques
Diagnose machinery related problems with vibration analysis techniques
Apply advanced signal processing techniques and tools to Vibration analysis
Detect, locate and diagnose faults in rotating and reciprocating machinery using vibration analysis techniques
Identify conditions of resonance and be able to rectify these problems
Understand the basic advantages of allied predictive techniques such as oil analysis, thermography, ultrasonics and performance evaluation

Audience

Engineers, engineering supervisors and managers responsible for designing or qualifying mechanical components, equipment, piping and structures subjected to dynamic forces; those responsible for auditing, reviewing, or approving shock and vibration analysis tasks. Those with a few years of experience in vibration analysis as well as those who are new to the area will benefit.

Content

DAILY OUTLINE IN DETAIL

Following topics will be covered in 5 days

Introduction

Definition of Machinery Monitoring, Fault Diagnostics and Failure
Maintenance Strategies and their application (pros and cons)
Principles of Predictive Maintenance (including specific tasks)
Periodic Monitoring versus Continuous Monitoring
Various Techniques of Predictive Maintenance
Vibration Analysis as a Key Technique

Part 1 THEORY: INTRODUCTION TO VIBRATION ANALYSIS

Chapter 1 Introduction
Chapter 2 Vibration analysis applications
Chapter 3 Vibration analysis overview
- Theoretical vibration profiles
- Actual vibration profiles
- Time domain
- Vibration measuring equipment
- Transducer
- Portable vibration analyzer
Chapter 4 Vibration sources
- Rotating machinery
- Rotor imbalance
- Flow instability and operating conditions
- Mechanical motion and forces
- Reciprocating and/or linear-motion machinery
- Sources of vibration
Chapter 5
- Vibration theory
  - Periodic motion
  - Harmonic motion
  - Measurable parameters
  - Frequency
  - Amplitude
  - Maximum Vibration Measurement
  - Displacement
  - Velocity
  - Acceleration
- Measurement Classifications
- Broadband or Overall
  - Narrowband
- Component
  - Common Elements of Curves
  - Peak-to- Peak
  - Zero-to-Peak
  - Root-Mean-Square
- VIBRATION DATA TYPES AND FORMATS
- ANALYSIS TECHNIQUES
  - TRENDING
  - Broadband
- Narrowband
  - Industrial Reference Data
  - Vibration monitoring overview
- MACHINE-TRAIN MONITORING PARAMETERS
- TRENDING ANALYSIS

Part 2 : Machine vibration

Machine history
Machine characteristics
Data acquisition
- Vibration amplitude versus frequency analysis
  - Importance of tri-axial reading
  - The machine sketch
  - Machinery vibration signature
  - Supporting information
Obtaining amplitude versus frequency data
- Waterfall diagram
Amplitude/phase versus machine rpm
Data interpretation
- Identifying the type of rotor unbalance
- Determining machinery condition
Controlling normal vibration
Controlling radiated noise
Special techniques for monitoring bearing condition
Vibration due to plane (journal) bearings
- Oil whirl
- Dry whirl
Vibration due to resonance
Turbomachinery problems
Friction induced (hysteresis) whirl
- Aerodynamic cross coupling
- Surging
- Choking (stone-walling)
Vibration problems with specific machinery types
- Centrifugal pumps
  - Hydraulic forces
  - Cavitation
  - Re-circulation
Vibration of reciprocating machines

Part 3 Non-Vibration Based Techniques

Costs versus Benefits
Visual Monitoring
Performance Monitoring
Oil Quality Analysis
Wear Particle Analysis
Acoustic Emission
Thermography (thermal imaging)

NOTE:
Pre & Post Tests will be conducted
Case Studies, Group Exercises, Group Discussions, Last Day Review & Assessments will be carried out.

Certificate

Define Management Consultancy & Training Certificate of course completion will be issued to all attendees.

Methodology

A highly interactive combination of lecture and discussion sessions will be managed to maximize the amount and quality of information, knowledge and experience transfer. The sessions will start by raising the most relevant questions, and motivate everybody finding the right answers. The attendants will also be encouraged to raise more of their own questions and to share developing the right answers using their own analysis and experience
All attendees receive a course manual as a reference.

30% Lectures
30% Workshops and work presentation
20% Group Work& Practical Exercises
20% Videos& General Discussions

Course Details