:: DEFINE | Management Consultancy & Training Provider In UAE, Abu Dhabi,Dubai,Saudi Arabia ::

CONTINUOUS CATALYTIC REFORMER (CCR)

Location

Dubai, UAE

Date

From Date: 07-Oct-2024
To Date: 11-Oct-2024

Duration

5 days

Language

ENGLISH

Discipline

PROCESS ENGINEERING

Introduction

CRU Training, Catalytic Performing Unit (CRU) Process Training covers the catalytic reforming unit process concepts and operations. CRU is critical to the overall economic balance of the modern petroleum refinery. CRU training course has been developed by TONEX to provide an in-depth, yet practical overview of the current technology available in the processing areas of catalytic reforming and Naphtha pre-treating.

CRU training course will cover topics ranging from the basic process chemistry through commercial unit operations. The interactions between feedstock types, yields, product quality, catalysts, cycle length, and operating process variables will be explained. In addition, unit monitoring, troubleshooting, catalyst regeneration, CRU operation, and process evaluation methods will be discussed.

Objective

A thorough understanding of these principles and techniques is necessary to optimize the performance of the catalytic reformer and, ultimately, to maximize the profitability of the unit.

Audience

This program has been designed for refinery staff involved in catalytic reforming unit operation, process engineering, and unit monitoring. The program will also benefit process R & D personnel, as well as sales and technical service engineers from catalyst suppliers.

Personnel from design and construction companies, process control vendors, and refining equipment suppliers will also find the program beneficial. Participants are invited to bring questions and any non-proprietary operating experiences for discussion during the program and the open forum sessions which are scheduled at the end of each day.

Content

Day – 1

INTRODUCTION TO CATALYTIC REFORMING UNIT (CRU)

What is CRU?
Process History
Position in Refining Process
Unit Designs
Reactor Designs
Review of Licensed Processes
Reaction Chemistry
Metal/Acid Functions

REFORMING PROCESS VARIABLES

Operating Variables: Severity, Pressure, H2/HC Ratio, Feed Properties, Catalyst Type
Effect of Variables on Yields, Catalyst Activity, Catalyst Stability and Product Quality

Day - 2

REFORMER OPERATING SCHEMES

Unit Optimization
Aromatics Production
Revamp Options
Continuous Reforming
Reformulated Gasoline Options
Energy Conservation

REFORMING CATALYSTS

Catalyst Composition and Types
Commercial Catalysts
Evaluation of Catalyst Changeout
Role of Sulfur in Reforming
CRU Operation

Day - 3

REFORMING CATALYST UNIT PROCEDURES

Unit Start-Up
Catalyst Regeneration

REFORMER MONITORING

Feed/Catalyst Sampling and Analyses
Data Normalization
Catalyst Samplers

Day - 4

CONTINUOUS CATALYTIC REGENERATION

CCR Unit Operation
Advantages/Disadvantages
CRU normal startup and shutdown, as well as emergency shutdown procedures and key points/ best practices in operation.

Day - 5

REFORMER TROUBLESHOOTING

Problem diagnosis
Troubleshooting
Monitoring and evaluation of compressor operation.
Performance Evaluation
Operating Variable Effects
Water/Chloride Balance
Feed Contaminants
Catalyst Problems
Optimization of condensate & gas production
Reduction of flaring

NOTE:

Pre & Post Tests will be conducted.

Case Studies, Group Exercises, Group Discussions, Last Day Review & Assessments will be carried out.

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Certificate

Define Management Consultancy & Training Certificate of course completion will be issued to all attendees.

Methodology

A highly interactive combination of lectures and discussion sessions will be managed to maximize the amount and quality of information and knowledge transfer. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. You will also be encouraged to raise your questions and to share in the development of the right answers using your analysis and experiences. Tests of the multiple-choice type will be made available daily to examine the effectiveness of delivering the course.

Very useful Course Materials will be given.

30% Lectures
30% Workshops and work presentation
20% Group Work& Practical Exercises
20% Videos& General Discussions

Course Details