:: DEFINE | Management Consultancy & Training Provider In UAE, Abu Dhabi,Dubai,Saudi Arabia ::

Enhanced Emergency Shutdown System Operations and Safety Management

Location

Dubai, UAE

Date

From Date: 01-Jul-2024
To Date: 05-Jul-2024

Duration

5 days

Language

ENGLISH

Discipline

INSTRUMENTATIONS, CONTROL & TELECOMMUNICATIONS

Introduction

In the process industries, Process Safety Management (PSM) embodies the whole of measures and activities to achieve an acceptable safe operating process installation. This includes the control of the safety-related business processes. Obviously, it needs to be known how these business processes can be controlled. Therefore, it needs to be established which aspects or parameters influence these processes and can subsequently be used to control them. This implies that measurement and analysis of the parameter values should result in the necessary information in order to take appropriate control actions. An essential question that needed to be answered was which parameters are most relevant to be controlled. To answer this question, the PSM involved business processes which were divided into the elementary safety-related activities. For each of these activities, the most relevant parameters that influence the performance of the involved activity were established based on the key performance indicator as used in the field of reliability information management. This resulted in the development of the Safety-related Activity Management or SAM model. In order to control the performance of the involved activity the values of these parameters must be measured and controlled.issues

Objective

At the end of this course, participants will demonstrate their understanding of:
Emergency systems such as; Shutdown (ESD), Blowdown Valves (BDV) and Depressurizing
How to recognize a situation which requires an ESD
Informing operations personnel to activate ESD
Personally activating ESD
Emergency response to the critical situation
Emergency response team roles
How to react appropriately in a support role
How to react appropriately as a member of the emergency response team
Locating all ESD activation devices on an installation
Identifying a situation which requires an ESD
Prompt and effective methods of reporting a situation which requires an ESD
Activating the appropriate level of ESD
Reporting activation of ESD
Identifying an emergency response situation
Reacting appropriately to an emergency response situation as support to, or as a member of the emergency response team
Determine required SIL ratings using at least 3 different methods as listed in IEC 61511
Assess your plant's compliance with the latest international safety standards
Understand the fundamentals of IEC 61511 and IEC 61508 which you can apply immediately to your plant
Help your company to comply with the best available practices for their safety control systems
Configure safety systems to minimize or avoid spurious trips and create the potential to reduce production losses.
Know what can be done and what should not be done with PLCs and smart sensors

Audience

Instrumentation and control engineers and technicians
Process Engineers/ Supervisors and Process Operators
Design, installation and maintenance engineers and technicians in the process industries

Content

Introduction to Plant Safety Systems:

The Need for Safety Instrumentation
Terms used for safety systems
The objectives of a shutdown control system
Mitigation of Risk
Concept of layers of protection
Safety, Reliability, and Availability
Hazard associated with refinery process operation
Hazard and Risk
Hazards Analysis
Risk and risk reduction
Protection layers and risk
Typical actions from ESD systems
Typical actions from PSD systems
Typical actions from Fire Detection and Protection system FDP
Safety Process Model
Risk evaluation
Risk assessment
The measurement of risk
risk classification chart
Fatal accident rate (FAR)
Safety Integrity Level (SIL)
Concept of PFD
Definitions of SILs for Low Demand Mode
Safety Architectures General Guidelines

ESD & Isolation Systems Standard:

Burner Management System (BMS),
Combustible Fluid,
Emergency Depressuring System,
Emergency Isolation Valve (EIV),
Emergency Shutdown System (ESD),
ESD system Philosophy,
ESD & Isolation system standard.
Different level of ESD – CAUSE & EFFECTS
Fail-Safe, Fault-Tolerant System,
HAZOP,
High Integrity Pressure Protective Systems (HIPPS),
Fire and gas system (F&G)
Probability of Failure on Demand (PFD),
Safety Availability,
Safe State, Safety Integrity Level (SIL).
Safety Life Cycle.
Safety Requirements Specification,
Triple Modular Redundant (2003) ESD.
ESD Input, Output and Startup Bypasses
ESD Alarm and Pre-Alarm Requirements
ESD Layers of Shutdown

Safety & Reliability:

Design critical control or Emergency Shutdown Systems for safety AND Reliability Design Considerations
Spurious Events
Voting, Field Devices and logic solvers

Initiator & Final Control Elements:

Process control system and basic Instrument

Initiators & final control elements

Initiators:

Pressure switches,
Flow switches,
Level switches,
Temperature switches
Smart Transmitter.

Final Control Element

Convential control valve.
Double acting positioner.
Smart positioner control valve.
Solenoid valve (Hydraulic).

Safety Integrity Level:

What is SIL Determination
Safety Integrity Level (SIL) determination techniques
Qualitative techniques and risk index
SIL Assessment General Guidelines
Low Demand Example
Quantitative systematic approach
The risk graph approach
SIL classification by risk parameters chart
Independent Layer Of Protection (IPL)
LOPA Model
Layer of Protection Analysis
LOPA Process

Voting Principles & Diagnostic:

Voting principles
Typical Master/Slave Redundant PLC
2oo3 (TMR) configuration
Degradation behavior after fault detection

Logic Solver Evolution:

SIS essential characteristics
SIS reliability block diagram
Fault tolerance concepts/architecture conventions
IEC fault tolerance rules
Example of redundancy in a trip system
Why standard PLCs are not suitable for SIS
Failure modes
Characteristics of safety PLCs
Basic arrangement of TMR safety
Advantages of analog transmitters over switches
Design techniques to minimize failures

Fault Detection, Consequence Prevention, and Control of Defeat.

Fault Detection, Consequence and Prevention
Fault Recognition
Fault Detection – Designed In
Failure Modes and Design
Fault Tolerance
Average probability-to-fail-on-demand (PFDavg)
Control of Defeat (COD)
Prerequisites for Defeating
Initial and Extended Defeat

Pressure Relief Devices:

OVERPRESSURE PROTECTION
Most Common Causes Of Overpressure
Overpressure Relief Devices
Pressure Relief Valve (PRV)
Rupture Disc (RD)
Maximum Allowable Working Pressure (MAWP)
Maximum Allowable Operating Pressure (MAOP)
Pressure Relief Valve (PRV)

HIPPS High Integrity Pressure Protection System:

Overpressure Protection per API Recommended Practice 521
RP-521 HIPPS To Safeguard Against Overloading Relief
Active Relief Devices on Global Plant Power Failure
HIPPS Design Intent
Overpressure Protection for “Flare Avoidance”
Overpressure Protection for “Flare Avoidance”
Safeguarding Against Liquid Relief

NOTE:

Pre & Post Tests will be conducted.

Case Studies, Group Exercises, Group Discussions, Last Day Review &Assessments will

be carried out.

………………………………….

Certificate

Define Management Consultancy & Training Certificate of course completion will be issued to all attendees.

Methodology

A highly interactive combination of lectures and discussion sessions will be managed to maximize the amount and quality of information and knowledge transfer. The sessions will start by raising the most relevant questions and motivate everybody to find the right answers. You will also be encouraged to raise your own questions and to share in the development of the right answers using your own analysis and experiences. Tests of the multiple-choice type will be made available on a daily basis to examine the effectiveness of delivering the course.

Very useful Course Materials will be given.

30% Lectures
30% Workshops and work presentation
20% Group/individual Work or projects & Practical Exercises
20% Videos& General Discussions, Case studies etc....

Course Details