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Course Details
MODERN MAINTENANCE TECHNOLOGIES
Location
Date
To Date: 23-Aug-2024
Duration
Language
Discipline
Introduction
This programme has been designed to provide the concepts and knowledge in order to improve Machinery Productivity and their availability for useful purposes. Maintenance Best Practices are critical for every successful individual and company. It is the job of the maintenance professional to optimise the maintenance effort using a structured and systematic approach. This course covers all the fundamentals of Maintenance that a suitably qualified professional would be expected to carry out during his duty starting with the first steps and building up in a stair case fashion to a fully functional maintenance organisation
However, with the rapid pace of change in maintenance, and the emergence of many new concepts, methods and technologies, it is often difficult for managers with maintenance responsibilities to judge which of these new technologies are most appropriate to their specific needs, and which will provide them with the greatest benefits in practice.
This seminar provides an overview of Maintenance Technologies associated with equipment, systems, people and management. It describes both the background to each technology, and its practical application to achieve the best bottom-line results.
The seminar looks at which areas of the maintenance manager’s responsibilities will benefit from individual technologies. It also shows how they can be integrated to support each other, how to choose an appropriate selection of technologies, and how to develop an action plan for their implementation.
Objective
- A solid understanding of Maintenance optimization best practice techniques
- An understanding of a range of equipment failures and their implications to the operational organisation.
- The ability to design a maintenance plan for the upkeep and maintenance inspections of static and rotating plant.
- A practical approach to developing an action plan to utilise these technologies in their own areas of responsibility, fitting them into the overall maintenance strategy, and measuring benefits
- To apply the appropriate Modern Maintenance Technologies
- Each of these technologies contributes to maintenance efficiency
- These technologies can interact with and support each other
- To achieve the best results in practicing these technologies
- To develop an action plan to utilise these technologies in their own areas of responsibility, fitting them into the overall maintenance strategy, and measuring benefits
Audience
- All professionals involved in Maintenance, Engineering and Production
- Anyone who wishes to update themselves on Modern Maintenance Technologies, judge the suitability of these technologies for their needs, and learn how to implement them for the benefit of their organizations
Content
Day 1
Introduction
Relationship between Maintenance and ISO 9001 , ISO 14001 , and OHSAS 18001
Maintenance Technology - What , Why , and How aspects
Failure of Machines and Inspection Based Failure Analysis
Day 2
Causes of Machinery Failure
Wear mechanisms
Fatigue
Fretting
Corrosion and electrolytic.
Fundamental Machine Problems
Balance problems
Alignment problems
Machinery mounting problems.
Component Failure
Plain bearings
Rolling element bearings
Couplings, seals, gears drives, and belt drives.
Day 3
Statistical Failure Analysis and Reliability
Job feedback and the importance of history records
Pareto effects
Elementary statistics
Collection
Analysis
Representation
Interpretation of statistical data
Reliability models
Maintenance cost optimization.
Day 4
Condition Based Maintenance
The Condition Based Approach
What to monitor and where?
Condition monitoring systems
Trending of monitored data
Frequency of measurement
Parameter symptom limits
Remaining life prediction.
Machinery Condition Monitoring
General purpose condition monitoring
Thermal monitoring
Lubricant monitoring
The essentials of vibration monitoring
What is vibration?
How to measure vibration?
Where to measure vibration?
How to represent vibration?
Day 5
Vibration Analysis
Overall and spectral representation
The big five machine faults
Detecting faults using vibration
Diagnosing faults using vibration.
Maintenance Records.
Certificate
Define Management Consultancy & Training Certificate of course completion will be issued to all attendees.
Methodology
A highly interactive combination of lectures and discussion sessions will be managed to maximize the amount and quality of information and knowledge transfer. The sessions will start by raising the most relevant questions, and motivate everybody find the right answers. You will also be encouraged to raise your own questions and to share in the development of the right answers using your own analysis and experiences. Tests of multiple-choice type will be made available on daily basis to examine the effectiveness of delivering the course.
All presentations are made in excellent colorful power point. Very useful Course Materials will be given.
30% Lectures
30% Workshops and work presentation
20% Group Work& Practical Exercises
20% Videos& General Discussions
Fees
$5,500
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