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Course Details

PREVENTIVE & PREDICTIVE MAINTENANCE OF ROTATING EQUIPMENTS

Location
London, United Kingdom
Date
From Date: 29-Mar-2021   
To Date: 02-Apr-2021
Duration
5 Days
Language
English
Discipline
Introduction

Ref No:                REFRM025
Title:                    Preventive & Predictive Maintenance of Rotating Equipments
Start Date:          29 March 2021  End Date: 02 April 2021  
Venue:                 London, United Kingdom
Fee:                      $6,500

In any of the 5 star hotels. The exact venue will be informed once finalized.

This is a five-day course on Rotary Machinery Preventive and Predictive Maintenance. Different maintenance strategies will be discussed; elements of each maintenance strategy, their advantages and disadvantages will be explored. The selection of the appropriate strategy that fit the mode of failure and results in the minimum time between repair and that leads to least down time and maintenance cost is one of the maintenance engineer duty that must be mastered. Tools and measurements involved in each maintenance strategy must also be recognized and deeply understood. To apply the above techniques effectively on the Rotary Machinery, one should be aware of their failure modes, and methods of troubleshooting. The above will applied on different type of Rotary Machinery like pumps, compressors, and Turbines.

Objective
Audience

Engineers, technicians and managers responsible for selection, installation, machinery failure analysis, troubleshooting and maintenance of different rotary machines like pumps, compressors, fans, blowers, steam turbines, gas turbines will benefit from this course.

Content

COURSE CONTENTS:

The following topics will be covered in the course over five working days

Ch 1 Maintenance Strategies

  • Maintenance Strategies
  • Corrective Maintenance
  • Breakdown Maintenance
  • Preventive Maintenance
  • Predictive Maintenance
  • Corrective Maintenance
  • Effective Preventive Maintenance
  • Planning & Scheduling
  • Mode of Failures
  • Coordination with Production
  • Opportunity Preventive Maintenance Activities
  • Predictive Maintenance Techniques
  • Vibration monitoring
  • Themography
  • Tribology
  • Visual inspections
  • Ultrasonics
  • Process Parameters

Ch 2 Causes of Machinery Failure

  • Improper Specifications
  • Improper Sizing
  • Material Deterioration
  • Overstressing
  • Material Corrosion
  • Overheating
  • Fatigue Failure
  • Brittlement Failure
  • Misalignment
  • Cold versus Hot Alignment
  • Alignment Tolerances
  • Imbalance
  • Causes of Imbalance
  • Level of Balancing
  • Vibration due to Imbalance
  • Off-design Operation
  • Range of Acceptable Operation
  • Limits of Operation
  • Controlling Systems
  • Loop Oil Systems
  • Bearings
  • Seals
  • Control Systems
  • Installation Problems
  • Piping Stresses

Ch 3 Root Cause and Troubleshooting

  • Failure Consequences
  • Failure Modes
  • Age-related Failure
  • Failure which are not age-related
  • The Failure Process
  • The Six Failure Patterns
  • Technical History Data
  • Failure Finding Task

Ch 4 Failure Prevention

  • Proper Specifications
  • Codes and Standards
  • Proper Operation
  • Protective and Safety Devices
  • Proper Training
  • Monitoring Systems
  • Maintenance Planning

Ch5 Applications and Case Studies

  • Pumps
  • Fans and Blowers
  • Compressors
  • Steam Turbines
  • Gas Turbines

NOTE:
Pre & Post Tests will be conducted
Case Studies, Group Exercises, Group Discussions, Last Day Review & Assessments will be carried out.

Certificate

Define Management Consultancy & Training Certificate of course completion will be issued to all attendees.

Methodology

A highly interactive combination of lectures and discussion sessions will be managed to maximize the amount and quality of information and knowledge transfer. The sessions will start by raising the most relevant questions, and motivate everybody find the right answers. You will also be encouraged to raise your own questions and to share in the development of the right answers using your own analysis and experiences. Tests of multiple-choice type will be made available on daily basis to examine the effectiveness of delivering the course.
Very useful Course Materials will be given.

  • 30% Lectures
  • 30% Workshops and work presentation
  • 20% Group Work& Practical Exercises
  • 20% Videos& General Discussions
Fees
6,500 US$ per participant for Public Training including Course Materials/Handouts, Tea/Coffee, Refreshments & International Buffet Lunch

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