DEFINE | Management Consultancy & Training

BOILER & STEAM SYSTEM MANAGEMENT: PERFORMANCE, EFFICIENCY, TROUBLESHOOTING & HEAT RECOVERY

Location

Dubai, UAE

Date

From Date: 13-Mar-2023
To Date: 17-Mar-2023

Duration

5 Days

Language

English

Discipline

Introduction

Ref No:        PE213
Title:            Boiler & Steam System Management: Performance, Efficiency, Troubleshooting & Heat Recovery
Start Date:  13 March 2023 End Date: 17 March 2023
Venue:          Dubai, UAE
Fee:           $5,250

Training will be held at any of the 5 star hotels. The exact venue will be informed once finalized.

Objective

This course will guide the participates to develop key concepts and techniques to design, operate and troubleshoot a boiler, with an introduction to types of boilers and their advantages. These key concepts can be utilized to make design and operating decisions.
Training and development is an investment in future success - give yourself and your employees the keys to success.
Give the employees the principles of
- How to operate boiler efficiently & safely. This cannot be achieved without first an understanding of combustion principles.
Energy conservations

Audience

People who are making day to day decisions regarding operation, design, maintenance, and economics of process industry plants.
An engineer or chemist who must troubleshoot and solve problems in a plant.
Technical Engineers, Operating Engineers, Process Support Personnel, Chemist, and Managers
Technical Process engineers doing process design and optimization projects and studies that need who need advanced skills for more complex modeling tasks.
Plant Operation Support Engineers checking plant performance under different operating conditions, and who are involved in design of new facilities or revamps of existing facilities.

Content

DAILY OUTLINE

Day One

Heater and Boiler Design & Operating Parameters

FURNACE &BOILER EFFICIENCY
- Flammability Limits
- Heats of Combustion
- Furnaces
- Excess Oxygen / Excess Air
- Draft
- Heat Availability Curves
- Flue Gas Curves
- Furnace & Boiler Efficiency
FURNACE & BOILER DESIGN VARIABLES
- Metal Temperature
- Deposits and Tube Metal Temperature
- Furnace Side Pressure Drop (Draft)
- Process Side Pressure Drop
- Furnace and boiler Operation
- Startup
- Optimum Excess Air Levels
- Monitoring Devices and Technique

Day Two

Boiler-water treatment

Impurities in water & potential problems
- Sources of water
- Quality of water
- Boiler water quality limit
Boiler water treatment
- Deaeration
- Chemical treatment
Calculating boiler blowdown
- Priming & foaming
- Fouling
- Continuous blowdown

Day Three

A. Steam system element

Steam generator
Distribution system
Steam users
Boiler feed water
Condensate recovery

B. Burners & combustion

Types of fuels
Fuel effect on boiler design
Burner types
Flame adjustment.
Stack damper adjustment.

C. Boiler controls

Process control
Fuel firing control
Safety control

Day Four

Guidelines for boiler inspection

A. on line inspection

Visual observations
Tube temperature monitoring
Charge characteristics
Operating data

B. off line inspection

Visual observations
Thickness measurements & records
Tube growth measurement
Chlorination &carburization assessment.
Hammer test.
Hardness measurements

Day Five
A. Material of constructions
B. Troubleshooting

NOTE: Pre & Post Tests will be conducted
Case Studies, Group Exercises, Group Discussions, Last Day Review & Assessments will be carried out.

Certificate

Define Management Consultancy & Training Certificate of course completion will be issued to all attendees.

Methodology

A highly interactive combination of lectures and discussion sessions will be managed to maximize the amount and quality of information and knowledge transfer. The sessions will start by raising the most relevant questions, and motivate everybody find the right answers. You will also be encouraged to raise your own questions and to share in the development of the right answers using your own analysis and experiences. Tests of multiple-choice type will be made available on daily basis to examine the effectiveness of delivering the course. Very useful Course Materials will be given.

30% Lectures
30% Workshops and work presentation
20% Group Work& Practical Exercises
20% Videos& General Discussions

Course Details